Medium Speed Wire Cutting Machine

Medium Speed Wire Cutting Machine

The core advantage of the Medium Speed Wire Cutting Machine is its optimized cutting speed, which balances productivity and precision.
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Description
Technical Parameters

Stable Performance Medium Speed Wire Cutting Machine: Uninterrupted Operation for Consistent Production

 

In precision manufacturing, the balance between speed, accuracy, and cost is a constant challenge. The Medium Speed Wire Cutting Machine is engineered to strike this balance, offering a versatile solution that meets the needs of businesses that require higher precision than high-speed machines but don't need the ultra-high speed of slow wire models. This machine is ideal for industries such as mold making, tool and die production, automotive component manufacturing, and general engineering, where medium-volume production and consistent quality are priorities. The Medium Speed Wire Cutting Machine delivers reliable performance that bridges the gap between entry-level and high-end wire cutting equipment, making it a popular choice for businesses looking to optimize their production processes.

 

The core advantage of the Medium Speed Wire Cutting Machine is its optimized cutting speed, which balances productivity and precision. Unlike high-speed machines that may sacrifice surface quality for speed, or slow wire machines that prioritize precision over throughput, this machine operates at a medium speed that ensures both clean, accurate cuts and efficient production. For example, in the production of mold inserts, the machine can process parts quickly enough to meet batch deadlines while delivering surface finishes that require minimal post-processing. This balance is achieved through advanced cutting mechanisms-whether EDM or mechanical-and optimized wire movement, which ensures consistent contact with the material without causing excessive wear or heat buildup.

 

Precision is a key feature of the Medium Speed Wire Cutting Machine, making it suitable for applications that demand tight tolerances. The machine's stable base, high-quality linear guides, and precise wire tension control minimize vibration and ensure smooth, consistent cutting. This level of precision allows it to handle complex geometries, such as curved surfaces, intricate holes, and sharp corners, with ease. For industries like automotive manufacturing, where components must fit perfectly to ensure performance and safety, the machine's accuracy is critical. In tool and die production, where molds and dies must have precise contours to produce high-quality parts, the machine's consistent results reduce the risk of defective products and rework.

 

Versatility is another strength of the Medium Speed Wire Cutting Machine, as it can handle a wide range of conductive materials and part sizes. It is suitable for cutting common metals like steel, aluminum, and brass, as well as more specialized materials like titanium and hardened alloys. The machine's adjustable cutting parameters-such as wire speed, feed rate, and cutting pressure-allow for easy customization, ensuring optimal results for each material. It can process parts of varying sizes, from small electronic components to large mold bases, making it suitable for diverse applications. This versatility is particularly valuable for job shops that handle a mix of orders, as it allows them to take on a wide range of projects without investing in multiple specialized machines.

 

The Medium Speed Wire Cutting Machine is designed with operational efficiency and user convenience in mind. It features intuitive controls that allow operators to adjust parameters quickly, minimizing downtime between jobs. Many models incorporate CNC technology, which enables automation of the cutting process and reduces the risk of human error. The machine's wire handling system is designed for easy maintenance, with quick wire changes and efficient debris removal that keep the cutting area clean. Additionally, the machine's durable construction-featuring robust components and corrosion-resistant materials-ensures long-term reliability, even under continuous use.

 

Cost-effectiveness is a key consideration for many businesses, and the Medium Speed Wire Cutting Machine delivers excellent value for money. It offers a lower initial investment than slow wire machines while providing higher precision than high-speed models, making it an affordable option for businesses looking to upgrade their equipment. Its efficient use of energy and wire, combined with low maintenance requirements, further reduces operational costs. For small to medium-sized businesses that need to balance quality and budget, this machine is an ideal choice. Whether you're a mold shop producing custom parts or a manufacturing facility with medium-volume production needs, the Medium Speed Wire Cutting Machine adapts to your requirements. It's more than just a balance between speed and precision; it's a reliable, cost-effective solution that supports business growth. The Medium Speed Wire Cutting Machine is an essential tool for any manufacturing business that values versatility, accuracy, and efficiency.

 

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Product Parameters

DK450

DK550

DK650

Workable stroke(X,Y)

350×450mm

450×550mm

500×650mm

Worktable size (W×D)

720×400mm

800×480mm

1000×600mm

The oil tank size (W×D×H)

880×680×400mm

980×720×400mm

1170×810×450mm

Travel UV axes

70×70mm

70×70mm

60×60mm

Max. Cutting Angle (taper angle/plate thickness)

6° degree / 100 mm

6° degree / 100 mm

6° degree / 100 mm

Max. cutting thickness

300mm

300mm

300mm

Max. workpieces weight

300kg

400kg

500kg

Wire Speed

1.17-11.17m/min

1.17-11.17m/min

1.17-11.17m/min

Diameter of wire

0.15-0.22mm

0.15-0.22mm

0.15-0.22mm

Positioning accuracy

0.02mm

0.02mm

0.02mm

Repeatable accuracy

0.01mm

0.01mm

0.01mm

Precision machining

0.007mm (Octagon cutting), 0.03 (Taper cutting)

0.007mm (Octagon cutting), 0.03 (Taper cutting)

0.007mm (Octagon cutting), 0.03 (Taper cutting)

Working liquid box dimension

80L/550×450×320mm

80L/550×450×320mm

80L/550×450×320mm

Machine dimension (W×D×H)

1550×1000×1650mm

1650×1350×1850mm

2000×1600×1900mm

Package Size (W×D×H)

1650×1270×1780mm

1750×1480×1960mm

2100×1800×2000mm

Machine weight

1350kg

1650kg

1900kg

Control box dimension

580x580x160mm

580x580x160mm

580x580x160mm

Control box weight

140kg

140kg

140kg

Standard

3-380V±10%, 50/60Hz

3-380V±10%, 50/60Hz

3-380V±10%, 50/60Hz

Working temperature

10-35℃

10-35℃

10-35℃

Consumption

2.5KVA

2.5KVA

2.5KVA

Max. Cutting Current

10A

10A

10A

Max cutting speed

≥ 300mm²/min(it is different for different material and thickness)

≥ 300mm²/min(it is different for different material and thickness)

≥ 300mm²/min(it is different for different material and thickness)

Best Surface Finish

Ra ≤ 1.0μm

Ra ≤ 1.0μm

Ra ≤ 1.0μm

Control method and axis

Four-axis synchronous control

Four-axis synchronous control

Four-axis synchronous control

Single pulse advancing accuracy

0.001mm

0.001mm

0.001mm

Data Port

USB,LAN

USB,LAN

USB,LAN

Programming Code

3B/ISO/CD code

3B/ISO/CD code

3B/ISO/CD code

Menu Language

Chinese/English

Chinese/English

Chinese/English

Dimension

Metric

Metric

Metric

Aluminium cutting option

Seed configuration

Seed configuration

Seed configuration