Industrial Ultrasonic Cleaners
Your Professional Industrial Ultrasonic Cleaners Supplier!
EO EQUIPMENT is a global supplier of high-quality industrial machinery and equipment, providing comprehensive solutions across construction, cleaning, machine tools, food processing, and packaging sectors. Backed by over 20 years of sourcing and export experience, we connect international buyers with trusted Chinese manufacturers to deliver efficient, customized solutions.
Specification
|
Specification |
Parameter |
|
Type |
Industrial Ultrasonic Cleaners |
|
Tank Material |
Stainless Steel |
|
Cleaning Frequency |
28 kHz / 40 kHz (typical range) |
|
Ultrasonic Power |
Adjustable |
|
Heating Function |
Yes (adjustable temperature) |
|
Timer Setting |
Adjustable (minutes) |
|
Conveyor System |
Integrated pass through conveyor (continuous cleaning) |
|
Drainage |
Integrated drain valve |
|
Control |
Digital control panel |
|
Operation Mode |
Continuous / Batch cleaning |
|
Custom Options |
Tank size, frequency, conveyor speed, fixture options |
Industrial ultrasonic cleaners offer a thorough yet gentle way to remove grease, oil, rust, and other contaminants.
They're powerful enough to clean heavy industrial machinery, gentle enough for surgical components, and precise enough for even the most intricate objects. They don't require harsh solvents and chemicals, so support a safe and eco-friendly working environment.
Once set up for optimum performance, industrial ultrasonic cleaners deliver reliable and predictable cleaning – with significant savings in time and labor.
Multi-tank cleaners can fit seamlessly into the production process, with each stage of the cleaning process automated for maximum efficiency.
Structure of Industrial Ultrasonic Cleaners
Ultrasonic generator
The ultrasonic generator is one of the core components of the industrial ultrasonic cleaners, mainly responsible for generating high-frequency electrical energy. It converts alternating current into high-frequency electrical energy (usually between 20kHz and 40kHz) and transmits it to the ultrasonic transducer.
Ultrasonic transducer
Ultrasonic transducer is usually made of piezoelectric materials (such as piezoelectric ceramics), so it is also known as a piezoelectric transducer. It consists of a power transformer and rectifier system, oscillator, propellant, dynamic rate amplifier, and output transformer. It converts the high-frequency electrical energy generated by the ultrasonic generator into mechanical vibration. The transducer is fixed at the bottom or side wall of the cleaning tank, converting electrical energy into high-frequency mechanical vibration.
Cleaning tank
A cleaning tank is used to contain the cleaning fluid and cleaning items to be cleaned container. It is usually made of stainless steel and other corrosion-resistant materials to prevent the cleaning fluid and dirt on the tank from corrosion. The tank can also be installed on the heating and temperature control devices to control the temperature of the cleaning solution, stainless steel tanks, and box frame pads between the vibration-damping device.
Vibrating plate
The vibrating plate is usually fixed on the bottom or side wall of the cleaning tank, connected to the ultrasonic transducer. The plate transmits the mechanical vibration generated by the transducer evenly into the cleaning fluid, creating a cavitation effect.
Cleaning fluid
Cleaning fluid is the medium of the cleaning process, usually consisting of water and the appropriate amount of detergent. The choice of cleaning fluid depends on the material to be cleaned and the nature of the dirt. The right cleaning fluid can improve the effect of ultrasonic cleaning.
Control panel
Control panel regulates and controls the working parameters of the industrial ultrasonic cleaners, including ultrasonic frequency, power, cleaning time, and temperature. Modern ultrasonic cleaners are usually equipped with digital display and programming functions so that users can accurately control the cleaning process. The panel is equipped with a power inlet socket and fuse at the back. The power supply of the ultrasonic cleaner must be installed with an overcurrent protection circuit to ensure the safety of use.
Heating system (optional)
Some ultrasonic cleaners are equipped with a heating system for heating the cleaning solution. Heating can improve the cleaning efficiency, especially for greasy dirt, heated cleaning solution can more effectively dissolve and remove dirt.
Filtration system (optional)
The filtration system is used to remove the impurities in the cleaning solution and maintain the cleanliness of the cleaning solution. The system can extend the service life of the cleaning solution and improve the cleaning effect.
Drainage system
The drainage system is used to empty the cleaning fluid in the cleaning tank, which facilitates the replacement of the cleaning fluid and the cleaning of the cleaning tank. It usually includes a drain valve and piping.
Ultrasonic cleaning works through high-frequency sound waves transmitted through liquid to scrub clean the surface of immersed parts by what could be called an ultrasonic cleansing. The high-frequency sound waves, typically 40 kHz, agitate the liquid solution of water or solvent, and cause the cavitation of solution molecules.
A well-designed industrial ultrasonic cleaners builds on this principle by controlling frequency, power, and tank geometry to maximize cavitation intensity across the entire bath. Rather than relying on manual scrubbing or harsh chemicals, an industrial ultrasonic cleaners uses precisely tuned sound waves to penetrate blind holes and complex geometries, ensuring that contaminants loosen uniformly on every surface. In industrial environments, a larger industrial ultrasonic cleaner sprovides the stability and consistency needed for heavy-duty applications, while benchtop versions still deliver the same core cleaning performance for smaller parts. Across all configurations, the efficiency of an industrial ultrasonic cleaners depends on matching the system design, cleaning chemistry, and operating parameters to the specific soils and materials being processed.
Industrial Ultrasonic Cleaners for Industrial Applications
》The manufacturing industry for product surface cleaning treatment often uses ultrasonic cleaning to achieve the purpose of completely removing small impurities.
》In the electronics industry, industrial ultrasonic cleaners are mainly used to clean electronic components and circuit boards. Electronic components in the manufacturing process are easily contaminated with a variety of tiny dust and pollutants, ultrasonic cleaning can effectively remove these tiny particles, to ensure the cleanliness and quality of components.
》In the automobile manufacturing process, many parts such as engine components, transmission components, fuel injection systems, etc. need to maintain a high degree of cleanliness. Industrial ultrasonic cleaners can completely remove these parts on the oil, metal shavings, and other impurities, to improve the quality of assembly and vehicle performance.
》In the field of precision machinery manufacturing, many parts require a very high degree of cleanliness. Industrial ultrasonic cleaners can remove tiny impurities from the surface and interior of these parts to ensure their accuracy and performance.
》In the manufacture of optical lenses and instruments, industrial ultrasonic cleaners are used to remove dust and fingerprints from lenses to ensure clarity and precision.
》In the steel manufacturing process, the steel surface often has oxidized skin, grease, and other pollutants. Industrial ultrasonic cleaners can remove these contaminants quickly and efficiently, enhancing the surface quality of steel.
》In application scenarios that require extremely high precision as well as cleanliness, industrial ultrasonic cleaners can meet higher cleanliness requirements.
》Industrial ultrasonic cleaners are widely used in the medical industry to clean surgical instruments and other medical equipment. Its efficient and thorough cleaning ability can ensure the sterility of medical equipment and prevent the occurrence of infection. Pharmaceutical equipment and containers require strict cleaning standards. Industrial ultrasonic cleaners can efficiently clean reactors, agitators, and other equipment to ensure a pollution-free and safe pharmaceutical production process.
》In the cleaning of food processing equipment, an industrial ultrasonic cleaners can effectively remove residual food debris and stains, to ensure the cleanliness of equipment and food safety.
》The aerospace industry has extremely high requirements for the cleanliness of parts. Industrial ultrasonic cleaners can be used to clean a variety of complex shapes and structures of aviation parts to ensure their reliability in the harsh environment.
》In addition to the above industries, industrial ultrasonic cleaners are also widely used in watchmaking, jewelry processing, chemical laboratories, and other fields, any need for efficient, precise cleaning occasions can use ultrasonic cleaning technology.
By combining adjustable frequency settings, optimized tank geometry, and stable heating, a Sonic Cleaning Machine ensures that the cleaning action reaches deep into blind holes and recessed surfaces where contamination often hides.
The time required for ultrasonic cleaning depends on the material and soils, but typical ultrasonic cleaning times range from 3 to 6 minutes. Some delicate items, such as electronics, may require a longer cleaning time. Higher heat helps loosen dirt and chemical bonds faster, so most industrial ultrasonic cleaners used in industrial applications apply heat in the range of 135 – 150 °F.
Customized Services
To better meet the diverse needs of different industries and clients, we can customize professional industrial ultrasonic cleaners solutions based on your specific application scenarios and special requirements. For further information or support, please feel free to contact us.
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