Electronica Edm Wire Cut Machine

Electronica Edm Wire Cut Machine

In the realm of precision EDM machining, the Electronica EDM Wire Cut Machine stands out as a reliable, high-performance solution tailored to the needs of modern industrial applications.
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Description
Technical Parameters

High-Smoothness Medium Speed Wire Cutting Equipment: Superior Surface Finish for Reduced Post-Processing

 

In the realm of precision EDM machining, the Electronica EDM Wire Cut Machine stands out as a reliable, high-performance solution tailored to the needs of modern industrial applications. This machine combines the precision of electrical discharge machining (EDM) with user-friendly features and robust construction, making it suitable for a wide range of industries-from aerospace and medical device manufacturing to mold making and electronics. The Electronica EDM Wire Cut Machine is designed to handle complex, delicate, and hard-to-machine parts, delivering consistent results that meet the strictest quality standards.

 

At the heart of the Electronica EDM Wire Cut Machine is its advanced EDM technology, which uses electrical sparks to cut through conductive materials without physical contact. This non-contact cutting method offers several key advantages: it eliminates tool wear, prevents material deformation, and produces smooth, burr-free surfaces that require minimal post-processing. For businesses working with hard materials like hardened steel, titanium, or carbide-materials that can damage traditional cutting tools-the machine's EDM technology is a game-changer. It also excels at cutting delicate parts, such as thin-walled aerospace components or tiny medical instrument parts, as it applies no mechanical force that could cause bending or breakage.

 

Precision is a defining characteristic of the Electronica EDM Wire Cut Machine, with the ability to achieve tight tolerances that are critical for high-stakes applications. The machine's CNC control system ensures that every cut is executed with pinpoint accuracy, following programmed paths with minimal deviation. Its stable base and high-quality linear guides minimize vibration, while precise wire tension control ensures consistent spark generation across the cutting area. For example, in the production of a surgical drill bit-where even a small deviation can affect performance-the machine's precision ensures that the bit's cutting edges are sharp and uniform, meeting the strict standards of the medical industry. In aerospace, where components must fit perfectly to ensure safety, the machine's consistent results reduce the risk of assembly issues and product failures.

 

Versatility is another strength of the Electronica EDM Wire Cut Machine, as it can handle a wide range of part geometries and materials. It can create complex shapes, intricate patterns, and small holes that are nearly impossible to achieve with traditional machining methods. Whether you're producing a complex mold cavity with detailed contours, a micro-component for a semiconductor device, or a gear for industrial machinery, the machine adapts to the task. It is compatible with all conductive materials, including steel, aluminum, brass, copper, and exotic alloys, making it suitable for diverse applications. The machine's flexible programming capabilities allow for quick transitions between different parts, as operators can import CAD files or use conversational programming to create cutting paths quickly.

 

The Electronica EDM Wire Cut Machine is designed with operational efficiency and user convenience in mind. Many models feature automatic wire threading, which eliminates the time-consuming and labor-intensive process of manually threading the wire-particularly valuable for small wire diameters. The machine's dielectric fluid system efficiently removes debris and cools the cutting area, ensuring optimal performance and extending the life of the wire. Intuitive touchscreen interfaces and user-friendly software make programming and operation accessible to operators with varying levels of experience, reducing the need for specialized training. Additionally, the machine's self-diagnostic features simplify maintenance, alerting operators to potential issues like wire breakage or fluid level drops before they lead to downtime.

 

What makes the Electronica EDM Wire Cut Machine a long-term investment is its durability and reliability. The machine's components are built to withstand the rigors of industrial use, with wear-resistant parts that reduce the need for frequent replacements. Its robust construction ensures stable performance even under continuous use, making it suitable for 24/7 production lines. For businesses that prioritize quality and consistency, this machine delivers results that meet or exceed industry standards, helping them stay competitive in a fast-paced market. Whether you're a precision mold shop or a large aerospace manufacturer, the Electronica EDM Wire Cut Machine adapts to your needs. It's more than just a tool; it's a technology that empowers businesses to push the boundaries of precision manufacturing. The Electronica EDM Wire Cut Machine is an essential investment for any business that values accuracy, versatility, and reliability.

 

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Product Parameters

DK450

DK550

DK650

Workable stroke(X,Y)

350×450mm

450×550mm

500×650mm

Worktable size (W×D)

720×400mm

800×480mm

1000×600mm

The oil tank size (W×D×H)

880×680×400mm

980×720×400mm

1170×810×450mm

Travel UV axes

70×70mm

70×70mm

60×60mm

Max. Cutting Angle (taper angle/plate thickness)

6° degree / 100 mm

6° degree / 100 mm

6° degree / 100 mm

Max. cutting thickness

300mm

300mm

300mm

Max. workpieces weight

300kg

400kg

500kg

Wire Speed

1.17-11.17m/min

1.17-11.17m/min

1.17-11.17m/min

Diameter of wire

0.15-0.22mm

0.15-0.22mm

0.15-0.22mm

Positioning accuracy

0.02mm

0.02mm

0.02mm

Repeatable accuracy

0.01mm

0.01mm

0.01mm

Precision machining

0.007mm (Octagon cutting), 0.03 (Taper cutting)

0.007mm (Octagon cutting), 0.03 (Taper cutting)

0.007mm (Octagon cutting), 0.03 (Taper cutting)

Working liquid box dimension

80L/550×450×320mm

80L/550×450×320mm

80L/550×450×320mm

Machine dimension (W×D×H)

1550×1000×1650mm

1650×1350×1850mm

2000×1600×1900mm

Package Size (W×D×H)

1650×1270×1780mm

1750×1480×1960mm

2100×1800×2000mm

Machine weight

1350kg

1650kg

1900kg

Control box dimension

580x580x160mm

580x580x160mm

580x580x160mm

Control box weight

140kg

140kg

140kg

Standard

3-380V±10%, 50/60Hz

3-380V±10%, 50/60Hz

3-380V±10%, 50/60Hz

Working temperature

10-35℃

10-35℃

10-35℃

Consumption

2.5KVA

2.5KVA

2.5KVA

Max. Cutting Current

10A

10A

10A

Max cutting speed

≥ 300mm²/min(it is different for different material and thickness)

≥ 300mm²/min(it is different for different material and thickness)

≥ 300mm²/min(it is different for different material and thickness)

Best Surface Finish

Ra ≤ 1.0μm

Ra ≤ 1.0μm

Ra ≤ 1.0μm

Control method and axis

Four-axis synchronous control

Four-axis synchronous control

Four-axis synchronous control

Single pulse advancing accuracy

0.001mm

0.001mm

0.001mm

Data Port

USB,LAN

USB,LAN

USB,LAN

Programming Code

3B/ISO/CD code

3B/ISO/CD code

3B/ISO/CD code

Menu Language

Chinese/English

Chinese/English

Chinese/English

Dimension

Metric

Metric

Metric

Aluminium cutting option

Seed configuration

Seed configuration

Seed configuration