Large Air Forging Machine

Large Air Forging Machine

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Large Air Forging Machine: Heavy-Duty Air-Powered Solution for Oversized Workpiece Forming

 

The Large Air Forging Machine is a robust, industrial-grade powerhouse engineered for extreme heavy-metal working scenarios-encompassing large-scale construction machinery chassis component forging, wind power main shaft blank forming, marine propeller blade forging, and heavy-pressure vessel part fabrication. Designed to prioritize oversized workpiece compatibility and continuous heavy-load operational stability, it excels at manipulating ultra-thick, high-strength metals and alloys, from large-diameter carbon steel ingots and heat-resistant alloy steel billets to heavy-duty manganese steel and corrosion-resistant super duplex stainless steel, seamlessly adapting to mass production of heavy components and custom large-forging projects alike.

 

At its core lies a high-pressure, large-flow air-driven power system that converts compressed air into massive, uniformly distributed impact energy-delivering the brute force required to shape oversized workpieces without compromising structural integrity. The integrated heavy-duty forging assembly, featuring a one-piece forged hammerhead, reinforced guiding rails, and a shock-absorbing undercarriage, ensures stable force transfer across extra-large workpiece surfaces, enabling precise metal upsetting, drawing, die forging, and hot forming of massive billets. Its rugged construction boasts a welded integral heavy-steel frame, sealed high-pressure pneumatic components, and a dust-proof, heat-dissipating enclosure, withstanding extreme impact loads, prolonged high-temperature operation, and harsh industrial environments common in heavy-forging facilities. A heavy-duty programmable control platform allows operators to preset strike force, stroke length, and cycle frequency for different oversized workpiece specifications, streamlining the forging process for large-scale production.

 

Optimized for heavy-load efficiency, it supports continuous 24/7 operation to meet tight production deadlines for large components, with an energy-recycling air circuit that reduces high-pressure air consumption and lowers long-term operational costs. Its spacious, modular footprint is designed for integration into heavy-industry production lines, with compatibility for automated large-workpiece feeding and positioning systems to minimize manual handling. The machine's dedicated heavy-duty maintenance access points and extended-wear components simplify routine upkeep and reduce downtime, critical for sustaining high productivity in heavy-forging operations.

 

Safety is engineered as a core system feature, including multi-layered overload protection, hammerhead anti-fall locking mechanisms, emergency stop interlocks, and operator safety barriers-fully compliant with international heavy-industry equipment safety standards. For manufacturers, it serves as a capacity-expanding asset, enabling the forging of extra-large, high-strength components that smaller equipment cannot handle, improving production efficiency for heavy parts, and ensuring consistent quality across massive workpiece batches.

 

Backed by specialized heavy-industry technical support, including on-site installation calibration, heavy-forging process consulting, and rapid supply of large-scale spare parts, this large air forging machine merges heavy-duty air-powered impact, oversized workpiece adaptability, and continuous operational stability-ideal for businesses aiming to dominate heavy-forging sectors, expand production capabilities for large components, and maintain a competitive edge in extreme heavy-metal manufacturing.

 

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ITEM C41-15 C41-25 C41-40 C41-65 C41-75 C41-150
Weight of Falling Parts (kg) 15 25 40 65 75 150
Maximum Hit Energy (kJ) 0.16 0.27 0.53 0.9 1 2.5
Hit Number (min⁻¹) 245 250 245 200 210 180
Frame Height (mm) 160 240 245 280 300 370
Working Height (mm) 140 200 235 270 280 350
Forging Range Square (mm×mm) 30×30 40×40 52×52 65×65 65×65 130×130
Forging Range Round (mm×mm) Φ35 Φ48 Φ58 Φ65 Φ65 Φ145
Motor Type Y100L-4-B3 Y132S-6-B3 Y132M1-6-B3 Y160M1-6-B3 Y160M-6-B3 Y160L-4
Motor Power (kW) 2.2 3 4 7.5 7.5 15
Hammer Weight (kg) 270 720 860 1900 2500 3260
Air hammer Anvil (kg) - - - 1000 - 1800
Overall Dimensions (mm) 700×450×980 1100×500×1300 1265×640×1470 1380×846×1783 1480×800×1853 2390×1085×2150