Pneumatic Forging Hammer Machine: Integrated Pneumatic Tool for Multi-Process Metal Forming
The Pneumatic Forging Hammer Machine is a rugged, modular industrial solution engineered for diverse metalworking scenarios-encompassing energy equipment component forging, heavy construction machinery parts shaping, precision mold blank forming, and custom alloy processing. Designed to deliver integrated power and multi-process adaptability, it excels at handling a broad range of metals and high-performance alloys, from high-carbon structural steel and heat-resistant superalloys to ductile titanium and corrosion-resistant duplex steel, seamlessly fitting large-batch production and specialized low-volume forging tasks.
At its core lies an integrated pneumatic boost system that converts compressed air into precisely calibrated, closed-loop controlled impact energy. The adaptive forging assembly ensures uniform force transfer across complex workpiece geometries, enabling accurate metal upsetting, drawing, precision bending, and both hot and cold forging while preserving material mechanical properties. Its modular heavy-duty construction features a reinforced load-bearing frame, impact-resistant alloy hammer ram, and self-lubricating adaptive guiding mechanism, withstanding extreme impact loads, workshop contaminants, and prolonged continuous operation. An intuitive touch-control interface allows operators to program strike parameters-including force, frequency, and dwell time-catering to varying workpiece specifications and multi-step forging processes.
Optimized for industrial versatility, it supports seamless switching between different forging techniques without equipment reconfiguration, streamlining production workflows. The integrated pneumatic design enhances energy utilization efficiency by minimizing pressure loss, reducing long-term operational costs. Its space-saving modular footprint integrates effortlessly into automated production lines or standalone workstations, with customizable mounting options for diverse workshop layouts. The quick-release core components and intelligent diagnostic interface simplify routine maintenance and troubleshooting, minimizing unplanned downtime.
Safety is embedded as a systemic feature, including triple interlock protection systems, real-time pressure monitoring, and emergency energy cutoff, fully complying with international heavy-industry safety standards. For manufacturers, it serves as a productivity-amplifying asset-expanding process capabilities, improving forging precision consistency, and enabling handling of complex-shaped workpieces that conventional equipment struggles with.
Backed by comprehensive technical support, including custom process adaptation solutions, operator skill enhancement training, and remote diagnostic assistance, this pneumatic forging hammer machine merges modular durability, integrated precision, and multi-process flexibility-ideal for businesses aiming to optimize metal forming workflows and strengthen competitiveness in high-demand manufacturing sectors.
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| ITEM | C41-15 | C41-25 | C41-40 | C41-65 | C41-75 | C41-150 |
| Weight of Falling Parts (kg) | 15 | 25 | 40 | 65 | 75 | 150 |
| Maximum Hit Energy (kJ) | 0.16 | 0.27 | 0.53 | 0.9 | 1 | 2.5 |
| Hit Number (min⁻¹) | 245 | 250 | 245 | 200 | 210 | 180 |
| Frame Height (mm) | 160 | 240 | 245 | 280 | 300 | 370 |
| Working Height (mm) | 140 | 200 | 235 | 270 | 280 | 350 |
| Forging Range Square (mm×mm) | 30×30 | 40×40 | 52×52 | 65×65 | 65×65 | 130×130 |
| Forging Range Round (mm×mm) | Φ35 | Φ48 | Φ58 | Φ65 | Φ65 | Φ145 |
| Motor Type | Y100L-4-B3 | Y132S-6-B3 | Y132M1-6-B3 | Y160M1-6-B3 | Y160M-6-B3 | Y160L-4 |
| Motor Power (kW) | 2.2 | 3 | 4 | 7.5 | 7.5 | 15 |
| Hammer Weight (kg) | 270 | 720 | 860 | 1900 | 2500 | 3260 |
| Air hammer Anvil (kg) | - | - | - | 1000 | - | 1800 |
| Overall Dimensions (mm) | 700×450×980 | 1100×500×1300 | 1265×640×1470 | 1380×846×1783 | 1480×800×1853 | 2390×1085×2150 |
