Air Powered Forging Low Maintenance Machine: Durable Tool for Long-Cycle Industrial Forming
The Air Powered Forging Low Maintenance Machine is a rugged industrial solution engineered for long-cycle metalworking scenarios-including extended manufacturing contracts, remote facility operation, unmanned production lines, and high-demand component fabrication. Designed to prioritize low-maintenance durability without compromising operational efficiency, it excels at manipulating a wide range of industrial metals and alloys, from carbon structural steel and heat-treated alloy steel to wear-resistant manganese steel and corrosion-proof super duplex stainless steel, seamlessly integrating into heavy-forging facilities and automated production cells.
At its core lies a low-maintenance pneumatic drive system with reinforced components, sealed lubrication channels, and wear-resistant coatings, reducing routine maintenance requirements by 70% compared to conventional forging equipment. Its durable construction features a welded integral steel frame with corrosion-resistant finish, sealed high-pressure pneumatic components, and a dust-proof heat-dissipating enclosure that withstands prolonged high-load operation and harsh workshop conditions. An intuitive PLC control interface allows for programmable batch parameters and maintenance schedule alerts, paired with a foot pedal for hands-free operation that aligns with high-throughput production workflows.
Optimized for long-cycle operation, it features an energy-recycling air circuit that reduces compressed air consumption and component wear, and a self-diagnostic fault alert system that minimizes unplanned downtime. Safety is engineered to meet global heavy-industry standards, including multi-layered overload protection, hammerhead anti-fall locking, and interlocked operator safety barriers-fully compliant with OSHA 1910 and EU Machinery Directive.
For manufacturers managing long-cycle production, it serves as a durable low-maintenance asset, enabling reliable performance across extended runs, reducing operational costs for maintenance and repairs, and ensuring consistent quality in high-demand industrial environments. Backed by low-maintenance technical support, including long-cycle maintenance planning and durable component supply, this machine merges low-maintenance durability + long-cycle industrial forming efficiency.
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| ITEM | C41-15 | C41-25 | C41-40 | C41-65 | C41-75 | C41-150 |
| Weight of Falling Parts (kg) | 15 | 25 | 40 | 65 | 75 | 150 |
| Maximum Hit Energy (kJ) | 0.16 | 0.27 | 0.53 | 0.9 | 1 | 2.5 |
| Hit Number (min⁻¹) | 245 | 250 | 245 | 200 | 210 | 180 |
| Frame Height (mm) | 160 | 240 | 245 | 280 | 300 | 370 |
| Working Height (mm) | 140 | 200 | 235 | 270 | 280 | 350 |
| Forging Range Square (mm×mm) | 30×30 | 40×40 | 52×52 | 65×65 | 65×65 | 130×130 |
| Forging Range Round (mm×mm) | Φ35 | Φ48 | Φ58 | Φ65 | Φ65 | Φ145 |
| Motor Type | Y100L-4-B3 | Y132S-6-B3 | Y132M1-6-B3 | Y160M1-6-B3 | Y160M-6-B3 | Y160L-4 |
| Motor Power (kW) | 2.2 | 3 | 4 | 7.5 | 7.5 | 15 |
| Hammer Weight (kg) | 270 | 720 | 860 | 1900 | 2500 | 3260 |
| Air hammer Anvil (kg) | - | - | - | 1000 | - | 1800 |
| Overall Dimensions (mm) | 700×450×980 | 1100×500×1300 | 1265×640×1470 | 1380×846×1783 | 1480×800×1853 | 2390×1085×2150 |
